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What are the parts of an industrial overlocker called?
Loopers, knives, differential… Each part of the overlocker, what it is for and what it is called.
The overlock machine, also called an overlocker or serger, sews and trims the edge at the same time. Inside it works differently from a lockstitch machine: it has no hook or bobbin, but two loopers and two knives, and each thread has its own tension. That is why many parts have their own names that are worth knowing.
We take as an example a flatbed industrial overlocker. The parts under the machine (table top, stand, motor, knee lifter and pedal) are the same as on a flatbed lockstitch machine and are explained in the parts of an industrial sewing machine.
A real overlocker: Pegasus MX3216
The parts you see from outside. Click a number to go to its description. The loopers and knives are behind the front cover.
Index of parts
- 1Machine head
- 2Handwheel
- 3Thread stand
- 4Thread guide
- 5Tension units
- 6Needles
- 7Presser foot
- 8Needle plate
- 9Feed dogs
- 10Differential regulator
- 11Upper looper
- 12Lower looper
- 13Upper knife
- 14Lower knife
- 15Front cover
- 16Presser foot pressure adjustment
- 17Oil reservoir
The machine head: what you see from outside
1Machine head
This is the overlocker itself: the body that houses all the mechanisms. Almost all are flatbed and recessed in the table top, with the sewing area on the left.
2Handwheel
The wheel on the right-hand side. On overlockers it is turned away from you, clockwise, the opposite of a lockstitch machine. On many overlockers the stitch length is changed by pressing a button and turning the handwheel to the number you want.
3Thread stand
The thread stand sits behind the machine and holds one cone per thread: three, four or five, depending on the overlocker. At the top it has the guides each thread runs down through.
4Thread guide
The bar and eyelets each thread passes through from the thread stand to its tension unit. On an overlocker each thread has its own path, and missing a guide unbalances the whole stitch.
5Tension units
One tension unit per thread: one for each needle, one for the upper looper and one for the lower looper. On five-thread machines there are also those for the chainstitch needle and looper. If you touch one, the look of the whole overlock changes.
16Presser foot pressure adjustment
The screw on top of the head. It tightens or loosens the presser foot according to the thickness and type of fabric.
15Front cover
The cover at the front that opens to thread the loopers and clean out lint. The machine must not sew with the cover open.
17Oil reservoir
Also called: sump
Industrial overlockers lubricate themselves: the pump takes oil from the reservoir in the base. It has a level indicator that should be checked before starting the shift.
The sewing area
6Needles
One or two needles, depending on the machine. Overlockers use their own needle system, usually DC×27 (also called B-27), with a different butt from flatbed lockstitch needles.
7Presser foot
Also called: foot, presser
Presses the material against the feed dogs, as on a flatbed lockstitch machine. On most overlockers it swings to one side to expose the plate and loopers.
8Needle plate
The plate the needles go down through. It has the stitch tongue: the metal finger on which the overlock stitch is formed. The width of the tongue sets the stitch width, which is why the plate is changed when you change width.
9Feed dogs
Also called: feed, feeder
The overlocker has two sets of feed dogs: the main feed, behind the needle, and the differential feed, in front. Both move the material on each stitch.
10Differential regulator
It changes how far the differential feed moves compared with the main feed. With more differential the fabric goes in gathered; with less, it stretches. It stops knits and stretch fabrics from going wavy, and can be used to gather on purpose.
Inside the cover: where the overlock stitch is formed
11Upper looper
Also called: upper looper
It runs above the plate and carries the thread that shows on the top side of the overlock. It picks up the loop from the lower looper and takes it to the needle.
12Lower looper
Also called: lower looper
It runs below the plate. It picks up the needle loop and carries the thread that shows on the underside. The loopers are to the overlocker what the hook is to the lockstitch machine: they form the stitch.
13Upper knife
Also called: moving knife
It moves up and down with each stitch and cuts the edge of the fabric against the lower knife, just before sewing. It can be disengaged when you don’t want to cut.
14Lower knife
Also called: fixed knife
The stationary knife, on the plate. Its position sets how much is trimmed off the edge. When the two knives don’t cut cleanly, the overlock comes out with loose threads.
Three, four or five threads
| Threads | Stitch | What it is used for |
|---|---|---|
| 3-thread | 504 | Overlocking edges so they don’t fray. |
| 4-thread | 514 | Overlocking and joining knitted pieces in one pass. It has two needles. |
| 5-thread | 516 (401 + 504) | Safety stitch: a chainstitch to join and a 3-thread overlock next to it, in a single pass. For woven fabric, jeans and workwear. |
Frequently asked questions
Is an overlocker the same as a serger?
Yes. Overlock machine, overlocker and serger are the same machine: it sews the edge of the fabric and trims it at the same time.
What are the loopers on an overlocker?
They are the two parts that form the overlock stitch together with the needle. The lower looper picks up the needle loop and the upper looper carries its thread over the edge. They do the job that the hook does on a lockstitch machine.
What is differential feed for?
So that the fabric moves forward equally in front of and behind the needle. That way knits and stretch fabrics don’t go wavy. With the differential set higher you can gather on purpose.
Which way does an overlocker handwheel turn?
Away from you, clockwise. The opposite of a lockstitch machine.
Which needle does an industrial overlocker take?
Usually the DC×27 system, also called B-27. Flatbed lockstitch needles won’t do, because the butt and length are different. Always check your machine’s manual.
Other guides
- Why is my overlocker stitch failing?
- What are the parts of an industrial sewing machine called?
- What are the parts of an industrial coverstitch machine called?
- How to choose an industrial overlocker
- Troubleshooting guides
Looking for a part for your overlocker and don’t know what it’s called? Send us a photo on WhatsApp with the brand and model and we will tell you which it is.
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